Internal & External Corrosion Monitoring
Sustainergy's Internal and External Corrosion Monitoring Solutions include:
- Wireless NDT Passive and Permanent UT Sensors (Inductosense™);
- Corrosion Under Insulation (CUI) monitoring (Corrosion Radar™).
Wireless NDT: Passive and Permanent UT Sensors
We provide innovative, scalable, and cost-effective ultrasonic sensing solutions designed to monitor internal corrosion and erosion across various industries. Our state-of-the-art WAND (wireless and non-destructive) solutions ensure precise wall thickness readings, allowing operators and service providers to maintain optimal asset integrity and safety.
WAND Sensors
Our WAND ultrasonic sensors are designed for reliability and ease of use. These intrinsically safe sensors (ATEX Zone 0 rated) are permanently installed on the surface of pipework and vessels. Their thin, battery-free design allows for seamless integration under insulation, coatings, and composite repairs. Activated wirelessly by a WAND data collector, these sensors provide highly accurate and reproducible wall thickness readings from the exact same location each time, ensuring consistency and precision in monitoring. Each sensor comes with a unique RFID for traceability and automated data management.
WAND-HDC (Handheld Data Collector)
The WAND Handheld Data Collector (WAND-HDC) is an intuitive tool that wirelessly activates WAND sensors to collect thickness readings in less than a second. The user-friendly interface displays the wall thickness, ultrasonic A-scan, and sensor RFID information, making it easy for anyone to perform ultrasonic thickness measurements with just the press of a button.
WAND-RDC (Remote Data Collector)
The WAND Remote Data Collector (WAND-RDC) is a robust, intrinsically safe (ATEX Zone 0 rated), battery-powered device capable of managing up to 8 WAND sensors. It can be programmed to collect ultrasonic thickness data at predefined intervals and schedules, which can then be retrieved wirelessly using long-range Bluetooth technology.
WAND-Online Service
The WAND-Online service offers a fully digitalized approach to corrosion monitoring. Through our cloud-based iDART software, users can access accurate, real-time wall thickness measurements remotely, significantly reducing the need for on-site personnel.
Key Benefits:
WAND solutions offer a reliable, efficient, and user-friendly approach to corrosion and erosion monitoring, empowering industries to maintain the highest standards of asset integrity and operational efficiency.
Our WAND ultrasonic sensors are designed for reliability and ease of use. These intrinsically safe sensors (ATEX Zone 0 rated) are permanently installed on the surface of pipework and vessels. Their thin, battery-free design allows for seamless integration under insulation, coatings, and composite repairs. Activated wirelessly by a WAND data collector, these sensors provide highly accurate and reproducible wall thickness readings from the exact same location each time, ensuring consistency and precision in monitoring. Each sensor comes with a unique RFID for traceability and automated data management.
WAND-HDC (Handheld Data Collector)
The WAND Handheld Data Collector (WAND-HDC) is an intuitive tool that wirelessly activates WAND sensors to collect thickness readings in less than a second. The user-friendly interface displays the wall thickness, ultrasonic A-scan, and sensor RFID information, making it easy for anyone to perform ultrasonic thickness measurements with just the press of a button.
WAND-RDC (Remote Data Collector)
The WAND Remote Data Collector (WAND-RDC) is a robust, intrinsically safe (ATEX Zone 0 rated), battery-powered device capable of managing up to 8 WAND sensors. It can be programmed to collect ultrasonic thickness data at predefined intervals and schedules, which can then be retrieved wirelessly using long-range Bluetooth technology.
WAND-Online Service
The WAND-Online service offers a fully digitalized approach to corrosion monitoring. Through our cloud-based iDART software, users can access accurate, real-time wall thickness measurements remotely, significantly reducing the need for on-site personnel.
Key Benefits:
- Reduce Inspection Campaigns: Quickly acquire precise wall thickness data using WAND data collectors, minimizing the need for extensive on-site personnel.
- Decrease Accessibility Costs: Access monitoring locations effortlessly with the REACH, ECHO, or RDC, reducing the need for scaffolding, rope access, or insulation removal.
- Increase Monitoring Locations: The affordable and straightforward installation of the WAND system enables extensive monitoring across assets, enhancing data quality and safety.
- Reduce Unplanned Shutdowns: The WAND system provides accurate internal corrosion rates over time, facilitating predictive maintenance and reducing the likelihood of unexpected shutdowns.
WAND solutions offer a reliable, efficient, and user-friendly approach to corrosion and erosion monitoring, empowering industries to maintain the highest standards of asset integrity and operational efficiency.
Corrosion Under Insulation (CUI) monitoring
At Sustainergy, we deliver advanced Corrosion Under Insulation (CUI) monitoring solutions through the integration of CorrosionRADAR’s state-of-the-art IoT technology.
Our CUI risk monitoring system enables continuous, remote detection, localization, and prediction of corrosion across a wide range of industrial assets, including pipelines, storage tanks, columns, and vessels.
The system operates by deploying smart moisture and corrosion sensors directly beneath insulation, capable of withstanding extreme operating temperatures from -190°C to +300°C. These sensors gather real-time data on moisture presence and corrosion activity, which is automatically analyzed and visualized through a multi-level dashboard. Operators receive clear risk assessments at site, asset, and sensor-specific levels, allowing for precise targeting of inspections, maintenance, and repair activities.
By adopting Sustainergy's CUI monitoring service powered by CorrosionRADAR, asset owners can:
The system’s modular, battery-powered design ensures rapid, non-intrusive installation, while flexible communication options (LoRa and BLE) allow seamless integration with both cloud and on-premise platforms.
Our CUI risk monitoring system enables continuous, remote detection, localization, and prediction of corrosion across a wide range of industrial assets, including pipelines, storage tanks, columns, and vessels.
The system operates by deploying smart moisture and corrosion sensors directly beneath insulation, capable of withstanding extreme operating temperatures from -190°C to +300°C. These sensors gather real-time data on moisture presence and corrosion activity, which is automatically analyzed and visualized through a multi-level dashboard. Operators receive clear risk assessments at site, asset, and sensor-specific levels, allowing for precise targeting of inspections, maintenance, and repair activities.
By adopting Sustainergy's CUI monitoring service powered by CorrosionRADAR, asset owners can:
- Achieve up to 65% savings in CUI management costs,
- Significantly reduce unscheduled shutdowns and downtime,
- Avoid over-inspection and under-inspection risks through data-driven decision-making.
The system’s modular, battery-powered design ensures rapid, non-intrusive installation, while flexible communication options (LoRa and BLE) allow seamless integration with both cloud and on-premise platforms.